Fire prevention & protection for the Recycling industry
Enhancing safety in material crushing and shredding processes
Recycling facilities face heightened fire risks during material processing. Crushing operations increase particle surface area, rendering materials more prone to combustion. Certain recyclables, like paper and wood, are inherently flammable, while even household waste poses fire hazards. Of particular concern are fires sparked by discarded lithium-ion batteries, with incidents on the rise in recent years.
KEY BENEFITS:
23%
estimated increase of fires in organics facilities during 2022
50%
of fires at waste management facilities are caused by lithium-ion batteries
Managing risks in the recycling process
The recycling process faces various risks, notably the threat of fires within machinery like shredders. Fires can stem from multiple sources such as friction, bearing failures, or foreign objects, spreading swiftly and posing significant hazards.
While friction or mechanical issues traditionally trigger fires, a concerning trend has emerged in recent years: the surge in fires at recycling plants ignited by discarded lithium-ion batteries. According to the United States Environmental Protection Agency, incidents involving these batteries have spiked dramatically, increasing by 30 times over seven years. Alarmingly, the agency reports that lithium-ion batteries are responsible for a staggering 89% of fires at waste management facilities.
Escalating incidents of lithium-ion battery fires
The surge in fires ignited by discarded lithium-ion batteries presents an escalating challenge, with no signs of abating. Projections indicate a staggering growth of over 350% in the lithium-ion battery market by 2030, exacerbating the issue.
Extinguishing fires caused by lithium-ion batteries poses formidable challenges. Broken batteries can generate temperatures exceeding 500°C, rendering traditional water-based methods ineffective as the chemical reaction persists. Mechanical separation emerges as the optimal solution to halt the fire’s progression and mitigate potential hazards.
Fire prevention for recycling plants
Firefly offers tailored solutions for swift fire detection and extinguishing in recycling machinery, ensuring safety and minimizing downtime. Our integrated system includes detection, extinguishing, and control functions.
Shredders, prone to fires, benefit from our spark detectors triggering powerful extinguishing nozzles upon detecting hot particles.
Flame detectors and water mist suppression systems effectively mitigate fire risks in open areas like conveyor belts. Our centralized control system provides a comprehensive overview of protected zones, enhancing monitoring and control.
With Firefly, quickly neutralize ignition sources and prevent potential fires or remove them from the waste stream. Choose from our pre-designed solutions for shredders, conveyors, and sludge dryers, customized for your site’s needs. Protect your recycling facility with proactive fire prevention.
Custom solutions for the tissue industry
Firefly ShredderGuard™
Frequent fires in shredders often result in production downtime and loss of revenue. A fire in a shredder can spread very quickly. Therefore, Firefly has developed Firefly ShredderGuard™, a Quick Suppression System that can withstand the tough conditions in and around a shredder. The main focus of the Firefly ShredderGuard™ solution is to detect and extinguish a fire in a shredder as quickly as possible. This is why a Firefly safety system always consists of three main integrated functionalities: detection, extinguishing and control. By integrating different techniques (flame detection, True IR-detection, full-cone water spray extinguishing and water mist suppression) into one solution, Firefly provides optimal safety for the protection of shredders.
ULTRA QUICK SYSTEM RESPONSE TIME
PRECISION DETECTION
EXCELLENT SUPPRESSION CAPABILITIES
